About The Project:

The airplane is a home-built, scratch-built Zenith CH 750 STOL. Building from plans/blueprints is a challenging way to build an airplane, since most of the parts you use to build it are not prefabricated. I chose the Zenith CH 750 STOL for its rugged design, its STOL (Short Take-Off and Landing) characteristics and its aluminum construction. Zenith Aircraft Company has designed this airplane so that it can be built from scratch or from a kit by the average person. They provide excellent technical support for both kit and scratch builders. In addition, I'll be installing a 1965 Chevrolet Corvair 164 cid horizontally opposed, air cooled, 6-cylinder engine, with special conversion parts to make it suitable for airplane duty. This is what the airplane will look like when I'm done, although I'll have a different paint scheme:

Follow my progress below!

Tuesday, February 16, 2016

The cabin is starting to take shape!

Well, I was hard at work yesterday for most of the day. Got the cabin side skins cut, and decided to start match-drilling the skins to the support angles. I previously made all the 3/4" x  3/4" x .125" support angles that make up the skeleton of the cabin side. The plans call for this angle to be .093" thick, but that size is a custom extrusion for Zenith Aircraft, and is very expensive. The alternative is to use the commonly available .125" thick angle. There is a 2-3 lb. weight penalty by using this thicker material, but it is stronger and way cheaper.

Angles for Cabin Frame (Longerons, supports, etc.).

Cabin Side Skins (these took a few hours to measure and cut):

Pilot Cabin Side Cleco'd together!

More to follow!

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